Fast, meticulous converse engineering analysis improves product quality

The container of grandma of plastic bucket outfit of 5gal and diminutive are plastic jam jar. This company also makes those who produce plastic container blow model equipment and sale to be used at creating the pattern of beverage bottle, cap and soda water cap. A challenges Blowmold Supply company client that be faced with wants to make the container of size of class of a kind of new-style gallon, but the data that requires without any concerned container place. If can provide off-the-peg CAD data, can let Blowmold Supply company found cutting tool to machine method, in sincere plastic piece on cutting machines modular antrum, found a cent to become two half, the new model that deserves to have pin and lining. The CAD data file that requires to get place of this plastic bottle, blowmold Supply company made plastic cast model from inside existing mould above all, turn data into the format through scanning next. After this model is handled via digitlization, the dimension data that place of container of bucket outfit grandma requires can be in the random before its are produced formally is changed. Graph 1 scanning job already measured be in order of the arrangement on the system in Surveyor, the place in the graph shows scanner of laser of the form that it is horn. Installation of container of bucket outfit grandma is rotating on testboard, can undertake all-around scanning a few years ago, it is when Mr Dan Morris of Blowmold Supply company when another firm work, he has heard concerned GKS serves the situation of the company. He knows, use laser scanning technology to be able to found the accurate data file of the spare parts with very good cost effectiveness and very rapid rate, the outfit of gallon class bucket that if he is wanting treatment now,designs suckles container. Solution Mr Morris goes up originally from the connection address before him found bright Buddhist nun the connection means of director of bureau of service of GKS of Su Da agency Mr Larry Carlbery. GKS examines a branch that service company is Laser Design company, its headquarters establishs the Minneapolis town in the Minnesota, from 1981 since, it is all the time dimension is offerred to examine inside global limits, 3D laser scanning and the supplier that earth scanning technology serves. The metrological personal of GKS company uses laser technology and traditional measurement technique, be engaged in all sorts of inspection man making, they already had the working experience of 25 years of above. After Mr Carlberg receives this one information, he lets Morris gentleman and close hold the connection of chief inspector of office of firm of Engineering And Laser Scanning Services Mr Jim Andrews of city of the Plymouth that bring a city, because look from situation, his distance from Blowmold Supply company should be gotten nearly much. Mr Morris sends the demand of this project Mr Andrews, next Mr Andrews explained to him how to collect the scanning data that founds place of 3D CAD model to need better, next the cutting tool that he just can found place of antrum of model of new-style grandma pot to need according to these data machines method. Mr Morris deeply the knowledge of Mr Andrews and professional technology place are convinced, this pails of outfit that sent him to be made with old pattern to Mr Andrews suckles container mould, so that GKS company scanning is measured. Nextpage pursues the 2 bucket outfit that film on Geomagic screen suckle container lattice data to pursue (side view of container of bucket outfit grandma) because laser scans,the system can be in its are apparently projectile beam of a bundle of laser, it is at the same time in its scanning process, camera uses trigonometry to take a picture continuously measure a technology to change its distance or exterior, won't happen in exterior figure so the data on irregular area loses an issue. This system can be measured very little detail and take complex free geometry form, can duplicate accurately so the exterior of the object. Laser scanner can the surface that apace measures an object, per sec. can count foothold tens of thousands of times with scanning, because this does not need,example or clamping apparatus can make many several fortified point. GKS company has the laser scanner of company of a few Laser Design, because this can choose the unit of proper measure and resolution from company interior,use for detecting. Finally, mr Andrews decides to choose system of the Surveyor 4060 of Laser Design company scanning, this system deserves to have RPS-450 laser, measure precision to be ± 0.

0254mm. It is used rotate test desk, but the data that 360 ° scanning collects whole bucket to pack grandma container, use the Surveyor scanning that configures for this system technically to control software to undertake handling. Whole scanning can be finished inside 1h. If use contact probe scanning, want to collect enough 3D data to decide the bucket holds the figure that suckles container, the likelihood needs to consume a lot of hours. Generate by laser system millions of coordinate scanning lattice is stored Geomagic Studio is measured room have a first treatment, need the time of 30min only. After this, these data are read in use at the model inside SolidWorks device make, this process needs 4h. Mr Andrews judges exposition and argumentation: "Project of scanning of this 3D laser is Blowmold Supply company falling without CAD data circumstance, use converse project to analyse a law to devise a typical example of the product. Be in GKS company, we are of all kinds to scanning the spare parts of size has experience very much, this kind of spare parts involves a lot of trades, include the industry such as electron, car. In this case, involve the production of the plastic mould that blow model. Use this kind of method managing not little time, can be the company's managing and other natural resources and capital again conversely. " graph the STL surface model of container of grandma of outfit of bucket of 3 gallon class is satisfactory a need of company of achievement Blowmold Supply is new-style the client comment of method of treatment of mould cutting tool says: "He never has seen the 3D model that GKS company introduces scanning measurement technique to obtain, the cleanest with the most intuitionistic method. " Mr Morris also indicates approval: "Data processing is very fluent, do not need further processing. After we come back from GKS, although use,this file can stand. " container of bucket outfit grandma throws production very quickly, now the drug-store of every place, can see pot of this kind of grandma. The progress that suckles container project as a result of this bucket outfit is very good, mr Morris added a few new projects to GKS again, the herbicide that is 5gal like the capacity is plastic bucket. Because former herbicide is plastic bucket intensity is insufficient, cannot bear drop to bump force to what what suffer when the ground, because company of this Blowmold Supply needs to undertake modification to its, make its have higher strength. The scanning data of GKS company offerred exact measured value for Mr Morris, accordingly he can change radius of its circle horn from the number, make the structure of this container has more powerful support force. Finally, mr Morris reachs a conclusion: "We are very glad to found such GKS technology to serve a company. If do not have them, container problem is suckled to go up in bucket outfit, we cannot complete the work that we need to finish. Their service is very seasonable, and the price is very reasonable also. They provided all and accurate data that place of new configuration mould requires for us. I am mixed to GKS company, their project technology personnel laser scanning craft was full of confidence. They should feel for the contribution that they make proud! They should feel for the contribution that they make proud!! CNC Milling CNC Machining