Data of machine tool trade collects a solution

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  • source:BACHTEL CNC Machining
One, the most important equipment in summarizing numerical control machine tool to machine manufacturing industry as nicety, in manufacturing government process, the machine tool often is the ” of island of “ information Gu of the workshop, equipment communication interface closes, machine program cannot center efficient managing, manufacturing supervisor cannot understand equipment in time to run condition message, cannot exact record cutting tool and treatment process information, cannot get manufacturing collect information in time. This also brought about manufacturing efficiency dimension of long, equipment protects cycle of the low, deploy that change a line efficiency of movement of not seasonable, equipment is low a series of problems. Accordingly, pass with system of machine tool numerical control real time communication, ensure data preparation through margin calculation, implementation equipment data and manufacturing data correlation, implementation produces whole technological process effective monitoring, discovery produces process bottleneck, improve manufacturing efficiency, promotion management decision-making efficiency, reduce manufacturing cost, promote company core competition ability. 2, informatization of industry of solution machine tool faces core problem: It is difficult that Ø data collects: CNC equipment category is various, time span is big, consultative interface closes, conventional data collects means yield data to forbid, cannot realize equipment data and manufacturing data correlation. Ø production management is bad: Information of facility status, production cannot real time palm accuses, of person and machine cooperate with efficiency; Taste newly on line deploy time is long, dimension is protected not seasonable unreasonable, unusual machine down time is long, equipment sow is moved rate is low; Production manages the data with decision-making valid lack to prop up, manufacturing efficiency is low. Old dog science and technology rolls out the series product that faces machine tool industry, machine tool data collects hardware and machine tool industry transparent factory software, can solve data of numerical control machine tool to collect reach the issue such as manufacturing government functional requirement. 2.

1 data collects: The machine tool collects margin calculation gateway 2.

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1 advantage 1) need not accredit agreement Plug and Play, compatible 100% old old CNC and peripheral; 2) supports margin calculation, collect data more accurate, can dig value of more available data; 3) supports CNC program to allot; 4) data scale down is transmitted, data tall effect is used, reduce negative charge of server tiring-room data processing; 5) compatibility is good, can receive CNC peripheral, include machine of CNC specific power consumption, Die Casting, cut machine to wait. 2.

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Type of 2 support brand is compatible and common the communication agreement of the machine tool, be like Xi Menzi, FANUC, 3 water chestnut, vast number, HASS, brother, China in the brand such as numerical control, He Ke. 2.

2 solutions: Machine tool industry is transparent industry of factory “ machine tool is transparent factory ” , through the brim computational gateway and numerical control system have real time news report, the production with brief brand-new industry manages combinative pole tool, offer for the client collect from machine tool data, what margin calculation analysis, data application reachs digital cockpit, transparent plant is one-stop solution. Implementation opposite produces management of order government, efficiency management, quality management, cutting tool management, specific power consumption, dimension custodial manage. 2.

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Cockpit of number of 1 function 1) : Equipment monitoring, production monitoring, efficiency monitoring, data is typed, parameter monitoring, unusual call the police, fixed position of real time curve, equipment; 2) task manages: Plan management, work sheet management, predict to finish metre of time, production; 3) cutting tool manages: Monitoring of cutting tool life, cutting tool changes remind, cutting tool quality is evaluated; 4) specific power consumption manages: Monitoring of specific power consumption, divide a specific power consumption of metric, production, sheet to taste specific power consumption, order specific power consumption, bide one's time analysis of statistic of specific power consumption, specific power consumption; 5) dimension manages surely: Dimension of equipment platform Zhang, equipment protects record, dimension to protect plan, dimension remind; 6) character manages: Craft canal accuses, undesirable article, craft parameter is revised call the police, monitoring of real time data exceeds be restricted undesirable article label beforehand; 7) breakdown calls the police: Call the police remind, the short message calls the police, small letter calls the police; 8) history data: Data stores derive with curve of history of inquiry, data and Excel; 9) forms for reporting statistics manages: Alarm of production, character, specific power consumption, newspaper is expressed; 10) part distributes: Crewman of director of controller, workshop, attune, operator, character, plan, dimension keeps maintenance, sale, according to the demand of different role, present different data content. 3, client value extremely industry of brief industry machine tool is transparent factory, its core is to realize data of manufacturing process vitrification, factor of production to change, use equipment to run data drive to produce process government, discovery produces process bottleneck, scientific thinking to protect, decrease unusual stop machine, use data science decision-making, increase production efficiency, improve a product direct rate, reduce competition ability of core of business of manufacturing cost, promotion. 3.

Science of 1 effect 1) manages, data serves as decision-making basis, promotion manufactures efficiency; 2) decreases to taste the time that change a line newly, reduce production to sign up for labour, reduce manpower cost; Date from of 3) craft management, program management, character, cutting tool manages, promote a product quality, promote a product direct rate; 4) scientific thinking is protected, reduce machine down time, prolong machine tool service life; 5) specific power consumption manages, promotion is produced can effect, reduce specific power consumption to waste; 6) digitlizes ability of employee performance, job; Income of 7) crop and artificial man-hour, specific power consumption is associated, scientific cost accounting. 4, case 4.

1 Guangzhou mew lives mew of transparent factory Guangzhou stays in labour workshop labour is joint-stock company of things of domestic large Wei Yu, advocate battalion is high-grade clean of 0 component, water trap, pottery and porcelain provides faucet, intelligent household custom-built get ready the research and development that the ministry inside Wei Yu space tastes a component, production, the sale spreads all over Europe, America and Asian market. This company has Guangzhou time plant area of Yu plant area, Zhuhai plant area, neat Qi Haer, Suzhou plant area, Chongqing plant area base of 5 big production. In June 2019, mew stays in labour Guangzhou time the machine tool workshop of Yu headquarters plant area and Die Casting workshop are used above all extremely brief industry - transparent factory solution, have management of manufacturing management, efficiency management, specific power consumption, craft management, character government, implementation revises parameter to call the police, sheet tastes the business accounting of specific power consumption, time that change a pattern to decrease wait for apparent effect, promote whole efficiency greatly. Already used in promotion of other production base at present. CNC Milling CNC Machining