Limit of challenge cutting tool makes the enterprise achieves more earnings

5MW wind report increases fast chance 1000. Although producing a lot of ingredient such as inadequacy of process capability of the existence in production process, to its 1000 targets form the annual that finish to be restricted badly, but engine plant passes decelerate to improve process instrumentation ceaselessly, apply advanced treatment concept to improve manufacturing efficiency ceaselessly, achieved the plan goal that the beginning of the year advances successfully finally, it is continued 2009 substantially increase production laid a foundation. Review the manufacturing process of annual, how manufacturing efficiency improving below the case that already decided in equipment condition is to be placed before this industry technology and manufacturing staff a severe problem. And regard cutting tool as the supplier, how helping an user effectively improve manufacturing efficiency is a serious problem. Agree the Dalian that company of Na Feishuo metal is in charge of this unit distribute hand in hand company of trade of labour of international of interest sharp edge, made a complete and active service plan to try to be carried out effectively, ensured help this user improve manufacturing efficiency ceaselessly, aggrandizement its technology process capability. Agree offer company and the technical service group that agency forms, can appear in the treatment spot of the user everyday, along with Dalian weighs the engineering technology personnel of work slowdown machine and field work personnel, each problem that in be being machined to production, produces undertakes the spot is solved, groom through the project technology in Shanghai headquarters the center undertakes to the concerned technology technologist of the user the technology grooms, undertake to personnel of user field work technical lecture is mixed ceaselessly at the same time groom, explain the skill of all sorts of cutting tool application and method, the spot helps handlers undertake machining the adjustment of parameter, offer concerned treatment proposal, below the equipment requirement that has in the user thereby, undertake application of spot cutting tool is optimized, develop equipment ability adequately. Challenge cutting tool limit ceaselessly, improve treatment efficiency ceaselessly below the premise that assures product quality and equipment ability, assured user annual goal of production secondhand thereby reach. Among them, be like below a few case to be able to explain the efficiency of treatment promotes a condition: 1.

For the spare parts with the more poriferous to having treatment of aperture of join of bull gear workpiece, the treatment of aperture is the biggest to machining efficiency to affect question, when the treatment that exceeds aperture of 5 times diameter to medium aperture deepness, general meeting uses high-speed steel bit or shovel getting undertakes machining. Speed of the cutting when high-speed steel broach is machined does not exceed 20m/min commonly, feed is 0.

1mm/r, 32 × of on treatment bull gear 40 ф are 402min between the Kong Jia man-hour of 200; Use shovel getting to undertake speed is 30m/min commonly machining cutting, feed is 0.

3mm/r, the Kong Jia of 200 is 32 × of on treatment bull gear 40 ф between man-hour 89.

36min; Agree offer company's distinctive KSEM broach is the advanced aperture treatment cutting tool in the industry, it was used agree the offer company's particular structure that get a tip, will efficient get a needle to set outfit before steel qualitative arbor paragraph, speed of the cutting when treatment is 80m/min, feed 0.

6mm/r, the Kong Jia of 200 is 32 × of on treatment bull gear 40 ф between man-hour 16.

75min, its treatment efficiency raised more traditional treatment pattern 24 times with 5.

3 times. 2.

The treatment that inputs axial join aperture joins to inputting an axis the 39 × of 48 ф on aperture in the treatment of 150 aperture, primary treatment program uses clip of machine of machine clip shallow aperture to get (U is gotten) will finish, cutting speed is 120m/min, feed is 0.

13mm/r, total cutting handling time is 56.

55min. Use agree the KSEM of accept is modular broach: Cutting speed is 90m/min, feed is 0.

4mm/r, total cutting handling time is 24.

5min; Use agree the KSEM-PLUS machine clip of accept is modular broach: Cutting speed is 160m/min, feed is 0.

32mm/r, total cutting handling time is 17.

23min, relatively machine clip is gotten (U is gotten) efficiency rises about 3.

3 times, relatively KSEM getting rises 1.

4 times. 3.

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